Our high efficiency, industrial dust collector bags are custom manufactured to fit a variety of baghouses and other dust collection systems. We also stock filter bags in the most common media and sizes ready for next day shipping. Replacement filter bags are available in different configurations and fabrics with various finishes and treatments. The configuration of your filter bag will be determined by the baghouse style and the media by your application.
Dust Collector Replacement Parts
At U.S. Air Filtration we provide a wide selection of replacement parts and products that help customers get the best performance and longevity out of their dust collection system. Below is an overview of the dust collection replacement parts we offer:
- Baghouse style: Pulse-jet/Plenum Pulse, Reverse Air, Shaker
- Filter media: Aramid/Nomex©,Fuo Fensity, Fiberglass, Polyester, Polypropylene, PPS/Ryton, PTFE, P84
- Treatments: PTFE Membrane, Hydro Oleophobic Coating, Acid Resistance Coating
U.S. Air Filtration manufactures and distributes replacement cartridge filters for wide ranging industrial air pollution control applications. Our cartridge filters fit a wide range of dust collection system makes and models. Here are the top 3 commonly used medias for cartridge filters:
- Nanofiber cartridge filters: Suitable for abrasive blasting, powder painting, and pharmaceutical applications.
- Spunbond cartridge filters: Ideal for cement, paper, and cardboard manufacturing applications.
- 80/20 cellulose polyester blend cartridge filters: Often used for general dust collection, blasting, and paint booth applications.
We offer suitable replacements for all major brands, including AAF, Donaldson/Torit, Farr, Nordson, and Wheelabrator. We are a distributor for major brands including Parker Hannifin BHA.
Pleated Cartridge Filters
We manufacture a variety of replacement pleated cartridge filters in various mediums, including Aramid, PTFE, and Spunbond polyester. They are suitable for upgrading existing dust collection filters or as an alternative to traditional baghouse filter bags. They can also be used to replace brand name filters, including Donaldson/Torit, Farr, and GE.
How to Install a Pleated Filter
Dust Collector Cages
Pulse-jet dust collectors that utilize filter bags need internal dust collector cages. These components support the shape of the bags and stop them from collapsing on themselves.
We manufacture custom filter bag cages to suit the design of your pulse-jet baghouse. Cages can be made for your new baghouse or designed to fit an existing model from most other major dust collector manufacturers. Dust collector cages typically come in two different styles; top load and bottom load. Cage construction options include a variety of materials, coatings and treatment options. U.S. Air Filtration cages are also used as replacements for existing dust collector models, including Flexkleen, Mikropul, and Wheelabrator.
Donaldson Torit Filters
We manufacture our replacement filters to meet and/or exceed the efficiency rating of brand names such as Torit filters but at a fraction of the cost.
For example, our nanofiber cartridge filter has a MERV 15 efficiency rating like the Torit Ultraweb. We supply replacement filters for various Donaldson/Torit dust collector models.
Diaphragm valves play a critical role in pulse jet dust collectors. Valves regulate airflow through the filters to facilitate cleaning operations.
Our replacement diaphragm valves are suitable for use in our dust collection systems as well as other makes and models. We stock replacement diaphragm valves for brand names including Asco, Goyen, Mecair, Taeha, and Turbo. We also offer diaphragm and solenoid repair kits to help restore existing pulse valves to peak performance.
Benefits of PTFE Filters for Your Dust Collector
Solenoids work in conjunction with diaphragm valves to achieve maximum filter efficiency in a dust collection system. We maintain a stock of high-quality, cost-effective replacement solenoids for various brands such as Asco, Goyen, Mecair, Taeha, and Turbo. Solenoids are compatible with a variety of electrical configurations and voltages to ensure that they can be used in any dust collection system cleaning process.
How to Replace Your Solenoid Valve
Rotary valves are used to help control the flow of material from the dust collector to a storage container (e.g., bin or drum).
A full range of replacement rotary valves is available to suit different dust collection applications. U.S. Air Filtration rotary valves come in various sizes, materials, finishes, and designs. We can also engineer and manufacture custom rotary valves for highly specialized plant needs.
Our most popular control panel features on-demand cleaning for a more efficient dust collector system. We also offer replacement control panels for a variety of dust collection systems. They are available for basic, no-frills models to advanced units with on-demand cleaning capabilities. We can meet various customer requirements and restrictions, including NEMA rating, explosion-proof enclosures, and more.
Timer boards monitor the cleaning cycles of pulse jet dust collectors. They can be used to facilitate on-demand or continuous cleaning, the latter of which is ideal for demanding applications.
We offer replacement timer boards for a range of brands, including ACC, Ametek, Dwyer, Goyen, and NCC. They come in AC or DC variations ranging from basic to highly advanced.
How Does On Demand Cleaning Work with a Timer
Leak Detection Powder
Leak detection powder is used to locate filter bag leaks in a dust collector. This can be done after a new filter bag has been installed, replaced, or when a substantial change in differential pressure has been identified. Identifying and fixing a leak quickly can help minimize downtime and maintenance costs. Our non-toxic leak detection powder can be utilized safely and effectively on any dust collector.
How to Detect a Dust Collector Leak
In addition to the replacement parts mentioned above, we stock and supply a broad selection of other parts for dust collection systems. These parts include cones and nozzles, dump valves, slide gates, emissions monitoring systems, couplings, motor and starters, and precoat systems.
Contact U.S. Air Filtration for Your Dust Collector Replacement Part Needs
At U.S. Air Filtration, we provide baghouse dust collectors, bin vent dust collectors, cartridge dust collectors, and replacement parts to customers in a wide range of industries. With over 40 years of experience, we can meet your dust collection needs, whether you need help designing a dust collection system or sourcing and replacing a part.
To learn more about our dust collection products and services, contact us or request a quote today.