• Foundry Project

    Foundry Case Study
    Induction Melting, Sand System, Mold Cooling, Casting Cooling & Shoot Blast

    Baghouse Dust Collection Systems

     

    The Problem: Client is worldwide leader in “one-stop shop” casting, machining and sub-assembly processes and is currently installing major plant expansion with a new Disa line, sand system, melting department, casting cooling & blast cabinet. USAF installed 4 new pulse-jet baghouses to control particulate for multiple areas throughout the plant expansion. To assure environmental agency compliance, special monitoring equipment has been installed to record emissions and capture efficiencies. USAF provided client with emission guarantee for each system.

     

    Location: Coldwater, MI

     

    Installation Date: 2007

     

    Type of Pollutant: Foundry: fumes, silica, hydrocarbons, particulate, and sand

     

    Airflow: 37,500 CFM (Melting Department); 56,900 CFM (Sand System); 61,200 CFM (Mold Cooling / Shake-out); 65,350 CFM (Casting Cooling / Shoot Blast)

     

    Capture Method: Source Capture Methods: Close-capture hooding

     

    Filtration Method Used: Pulse-jet system, on-line cleaning utilizing polyester and PTFE membrane media, (4) USAF Model 4315WPT-120-6

    Foundry Baghouse System

    200,000 CFM Dust Collection Sytem

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